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电工钢硅钢片Intro of iron core of automobile driving motor。At present, the motor technology of high-speed punching of stator and rotor iron core at home and abroad has developed rapidly. With the development of stamping equipment, new equipment with high quality, high efficiency and high precision has been provided for the production of motor punching pieces of high-speed punching of stator and rotor iron core at home and abroad, which has brought the motor punching process technology. Therefore, the design technology of new technology and equipment suitable for it has become a new research topic. The simultaneous separation of stator punching groove and stator punching groove of motor high-speed punching stator rotor iron core the simultaneous cutting of air gap between rotor punching and rotor punching groove is a new technological scheme applied to high-speed punching machine. This scheme has been widely used in foreign countries and has just begun research and application in domestic motor industry. Therefore, some discussions are made to realize the design technology of this technology according to the required technological equipment.The influence of motor high-speed punching of stator and rotor iron core: the influence of motor punching process technology of motor high-speed punching of stator and rotor iron core in new product development the traditional process of motor punching in our country is two categories: double punching and single punching, which are analyzed as follows:1) the process scheme of double punching groove: this scheme has good groove shape and uniformity, few processes and few tooling, but the tooling is complex and requires high precision, good equipment conditions, long tooling manufacturing cycle and Cheng Bengao, which is only suitable for mass production and is not conducive to new product development and small batch trial production.2) single-type punching process scheme: this scheme has poor groove shape, many processes, many tooling, many equipments, simple tooling, unstable quality, long production cycle and Cheng Bengao, and is only suitable for medium and small batch production.Requirements for high-speed punching of stator and rotor iron core of motor: 1. Positioning accuracy requirements. In this technological scheme, the two composite processes of punching groove separation and punching groove cutting air gap require the same positioning Benchmark, ensuring that the concentricity of the groove shape of the stator and rotor, the outer circular dove tail groove and shaft hole is not more than 0.02mm, the positioning of the center hole meets the technical requirements of concentricity, and the joint positioning of the small side hole and the center hole meets the requirements of circumferential orientation. 2. Precision requirements of composite process. Punching and groove separation compound process: This process has Groove-shaped convex mold and incision convex mold to complete the progressive blanking process. This process first punches and then cuts to separate the fixed and rotor punching pieces. The Two convex molds act synchronously on the same center track, and the central included angle between the two convex molds is one and a half times the central included angle of the groove. This process equipment is applied to high-speed punching machines, the groove-shaped indexing accuracy is guaranteed by the CAM stepping mechanism on the equipment;Electric vehicle is an economical and clean green vehicle based on electric drive,Environment and other aspects have * competitiveness, and can conveniently use modern control technology to realize its electromechanical integration, with broad development prospects.The motor drive system of the iron core of the automobile drive motor is the power source of the electric vehicle, and is the main body and internal basis for determining various performance indexes of the automobile operation. At present, electric vehicle motors mainly include DC motors, induction motors, permanent magnet brushless motors and switched reluctance motors.Automobile drive motor iron core permanent magnet brushless motor can be divided into two categories: one is permanent magnet synchronous motor with sine wave current,The other is the BLDC motor with rectangular pulse wave current.Two kinds of motors, the rotor is magnet, the motor rotor does not need brush and excitation winding, through stator winding commutation to generate rotating torque. Because the rotor has no excitation winding, no copper consumption, small magnetic flux and very small iron consumption at low load, therefore, the permanent magnet brushless motor has a high "Power/mass" ratio and can run at high speed. At the same time, it is easy to cool down because there is no abrasion of the rotor and the stator winding is the main heat source.The characteristics of the iron core of the automobile driving motor; The permanent magnet brushless motor of the iron core of the automobile driving motor has high reliability and high output power. Compared with other motors with the same rotating speed, it has the characteristics of small volume, light weight, easy maintenance, high efficiency, high power factor, etc. The rotor has small electromagnetic time constant and good dynamic characteristics of the motor. Through adjustment and conduction angle, constant power operation can be realized, and the efficiency of the motor can also be optimized by optimizing control angle, thus obtaining wider constant power operation area and higher efficiency.Overview of motor high speed punching stator and rotor iron core
电工钢硅钢片汽车驱动电机铁芯的介绍电动汽车是以电驱动为基础的、华尔网同城经济、华尔网同城清洁的绿色交通工具,在能源、华尔网同城环境等方面具有*的竞争力,而且能够方便地采用现代控制技术实现其机电一体化,具有广阔的发展前景。汽车驱动电机铁芯的电机驱动系统是电动汽车的动力源,是决定汽车运行各项性能指标的主体与内在根据。目前,电动汽车电机主要有直流电机、华尔网同城感应电机、华尔网同城永磁无刷电机以及开关磁阻电机等。汽车驱动电机铁芯永磁无刷电机可分为两类:一类是具有正弦波电流的永磁同步电机,另一类是具有矩形脉冲波电流的无刷直流电机。两种电机,转子都是磁体,电机转子不需要电刷和励磁绕组,通过定子绕组换相产生旋转转矩。由于转子没有励磁绕组,无铜耗,磁通小,在低负荷时铁耗很小,因此,永磁无刷电机具有高的“功率/质量”比,可以高速运转,同时由于没有转子的磨损且定子绕组是主要的发热源,易于冷却。汽车驱动电机铁芯的特性;汽车驱动电机铁芯的永磁无刷电机可靠性高,输出功率大,与相同转速的其他电机相比具有体积小,质量轻,便于维修,率,高功率因数等特点。 转子电磁时间常数小,电机动态特性好,通过调节 导通角,可以实现恒功率运行,通过优化控制 角还可以优化电机的效率,从而得到较宽的恒功率运行区以及较高的效率。电机高速冲定转子铁芯的概述当前国内外电机高速冲定转子铁芯的电机工艺技术的发展很快,随着冲压设备的吏新,国内外为电机高速冲定转子铁芯的电机冲片的生产提供了高质量、华尔网同城率、华尔网同城高精度的新型设备,它带来了电机冲片工艺技术为此,与之相适应的新工艺装备的设计技术已成为人们研究的新课题。电机高速冲定转子铁芯的定子冲片冲槽同时分离转子冲片和转子冲片冲槽同时切气隙是应用于高速冲槽机上的新的工艺方案,该方案在国外已被广泛应用,国内电机行业刚开始研究和应用,故为实现该工艺按所需工艺装备的设计技术作一些探讨。电机高速冲定转子铁芯的影响:电机高速冲定转子铁芯的电机冲片工艺技术在新品开发中的影响我国电机冲片传统工艺为复式冲槽和单式冲槽两大类,现分析如下:1)复式冲槽工艺方案:该方案冲片槽形整齐度好,工序少,工装少,但工装复杂精度要求高,设备条件要好,工装制造周期长,成本高,只适用于批量生产,不利于新品开发和小批试制。2)单式冲槽工艺方案:该方案冲片槽形整齐度差,工序多,工装多,设备多,工装较简单,质量不稳定,生产周期长,成本高,只适用于中、华尔网同城小批生产。电机高速冲定转子铁芯的要求:1、华尔网同城定位精度要求。该工艺方案中冲槽分离和冲槽切气隙两道复合工序,要求同一定位基准,确保定、华尔网同城转子槽形,外圆鸠尾槽、华尔网同城轴孔的同心度不大于0.02mm,中心孔定位满足同心度的技术要求,小侧孔与中心孔联合定位满足周向方位度的要求。2、华尔网同城复合工序精度要求。冲槽分离复合工序:该工序有槽形凸模和切口凸模来完成级进冲裁工艺,该工序先冲槽后切口分离定、华尔网同城转子冲片,两凸模在同一圆心轨迹上同步动作,两凸模之间的中心夹角为槽形中心夹角的一倍半,该工艺装备应用在高速冲槽机上,其槽形分度精度由设备上弧面凸轮式步进机构来保证;
电工钢硅钢片:表 3 普通型 A、华尔网同城应力退火型 AR、华尔网同城型 AH 产品磁性能和技术特性(续)类型 牌号公称厚度mm 比总损耗名义值P1.5/50 W/kg 比总损耗P1.5/50 W/kg小磁极化强度J5000a T比总损耗各向异性T1.5/50b %小叠装系数小弯曲次数约定密度kg/dm3 应力退火型c B35AR300 0.35 3.00 2.98 1.73 ±10 0.95 10 7.80B50AR3000.503.00 2.98 1.72 ±120.9710 7.75B50AR350 3.50 3.48 1.74 ±10 10 7.80B50AR500 5.00 4.90 1.72 ±10 10 7.85B50AR600 6.00 5.50 1.72 ±8 10 7.85型B35AH2300.352.30 2.28 1.66 ±170.952 7.65B35AH250 2.50 2.45 1.67 ±17 2 7.65B35AH300 3.00 2.80 1.69 ±14 5 7.70B50AH3000.503.00 2.90 1.68 ±140.975 7.65B50AH350 3.50 3.00 1.71 ±14 5 7.70B50AH470 4.70 3.50 1.72 ±12 10 7.75B50AH600 6.00 4.00 1.72 ±10 10 7.75a频率在 50Hz 的磁极化强度;b供方如能保证,可不提供。需方如有特殊要求,应在订货时协商;c应力退火型产品的磁性能是试样在 750℃±10℃下,经 2 小时应力退火后的测量值。
电工钢硅钢片 电工钢主要分为晶粒取向电工钢和晶粒无取向电工钢两大类。取向电工钢易磁化晶粒方向沿轧制方向分布,轧制方向具有高磁感、华尔网低铁损及低磁致伸缩等优良特性,同时还可通过磁畴细化的技术处理,获得更低铁损的性能,广泛应用于变压器行业领域。从2008年5月15日,宝钢 卷合格取向电工钢成功下线以来,宝钢取向电工钢品种迅速拓展至普通型、华尔网高磁感型和细化磁畴高磁感型三大类。本手册综合介绍了宝钢取向电工钢的牌号、华尔网品种、华尔网规格、华尔网应用范围、华尔网电磁性能、华尔网力学性能、华尔网尺寸板形公差、华尔网相关的使用技术及广泛的应用业绩,使用户对宝钢取向电工钢产品能进一步了解,进而充分利用宝钢电工钢产品特性,生产出更加优良的下游产品。
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