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电工钢硅钢片本文件按照 GB/T 1.1—2020《标准化工作导则 部分:标准化文件的结构和起草规则》的规定起草。本文件参考 IEC 60404-8-8:2017 进行编制。本文件代替 Q/BQB 481-2018。本文件与 Q/BQB 481-2018 相比,主要修改内容如下:——新增高强度型 AHV-M 产品;——新增高强度型 AHS 产品;——删除表 2 半有机无铬极厚涂层;——新增表 3 高强度型、青海黄南高强度型二类产品磁性能和技术特性;——新增表 3 0.25mm 厚度规格产品;——删除表 3 型 B15AHV1000、青海黄南B35AHV1900 牌号产品、青海黄南高磁感型 B35APV1900 牌号产品;——新增表 3 高磁感型 B15APV1000、青海黄南B20APV1200 牌号产品;——提高了表 3 部分牌号产品的磁极化强度标准;——新增表 4 高强度型和高强度型二类产品的力学性能标准;——修改绝缘涂层附着性评价级别代码;——加严了表 5 纵向厚度偏差标准;——加严了不平度标准;——删除内应力检测项目;——附录 A 删除了半有机无铬极厚涂层;——修订了附录 B;——修订附录 D 部分牌号产品的磁性能和力学性能典型值;——新增附录 D 高强度型和高强度型二类产品的磁性能和力学性能典型值;——修订附录 F 本文件与宝钢股份原薄规格牌号对照表
电工钢硅钢片在硅钢出现以前,铁芯一直是用工业纯铁制造的。1886年美国Westinghouse电气公司用杂质含量约0.4%的热轧低碳钢板制成变压器叠片铁芯,但低碳钢的电阻率低,铁芯损耗大,碳和氮的含量高,磁时效严重。1902年德国古姆利奇发现添加硅能使铁的电阻率增高,涡流损耗和磁滞损耗降低,磁导率增高,磁时效现象减轻硅钢主要用于制备各种电动机、青海黄南发电机和变压器等电力设备的铁芯,是电力、青海黄南电子和军事工业中必不可或缺的金属功能材料,也是电力设备提率、青海黄南降低能耗的关键材料。电工钢作为用量 的软磁合金,广泛应用于实体经济中的各个方面,提高其整体性能和制造水平在国民经济发展中具有非常重要的作用和意义。
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电工钢硅钢片In addition to the types listed above, there are also some special purpose electrical steel plates, such as 0.15 and 0.20mm thick 3% Si cold-rolled non oriented silicon steel strips and 0.025, 0.05, and 0.1mm thick 3% Si cold-rolled oriented silicon steel strips, used for medium and high-frequency motors, transformers, and pulse transformers; 0.7mm thick 3% Si high-strength cold-rolled non oriented silicon steel plate for relays and power switches; High strength cold-rolled electrical steel plate for new high-speed motor rotors; Low carbon electrical steel hot-rolled thick and cold-rolled plates for magnetic shielding and high-energy accelerator electromagnets such as medical magnetic resonance tomography scanners; 4.5% to 6.5% Si high silicon steel plates for high-frequency motors, transformers, and magnetic shielding.Generally, motors, transformers, and other electrical components are required to have high efficiency, low power consumption, small size, and light weight. Electrical steel plates are usually guaranteed to have magnetic properties based on core loss and magnetic induction strength [1] [2]. The requirements for the performance of electrical steel plates are as follows:Low core loss (PT)Iron core loss refers to the ineffective electrical energy consumed by an iron core when magnetized in an alternating magnetic field of ≥ 50Hz, abbreviated as iron loss, also known as alternating loss, and its unit is W/kg. The ineffective electrical energy consumed due to various obstacles caused by magnetic flux changes not only loses electrical energy through the heating of the iron core, but also causes temperature rise of the motor and transformer. The iron loss (PT) of electrical steel includes three parts: hysteresis loss, eddy current loss (Pe), and anomalous loss (Pa). Electrical steel plates have low iron loss, which can save a lot of electricity, prolong the operating time of motors and transformers, and simplify cooling devices. Due to the iron loss of electrical steel plates, which accounts for 2.5% to 4.5% of the annual electricity generation in various countries, countries always try their best to reduce iron loss in the production of electrical steel plates, and use iron loss as the most important indicator to assess the magnetic properties of products. The iron loss value of products is used as the basis for classifying product grades. Cold rolled oriented electrical steel: Cold rolled oriented electrical steel is a high-end product in the field of electrical steel. Compared with cold rolled non oriented electrical steel, its magnetism has strong directionality; It has superior high magnetic permeability and low loss characteristics in the direction of easy magnetization rolling. The iron loss of oriented steel strip in the rolling direction is only 1/3 of that in the transverse direction, and the ratio of magnetic permeability is 6:1. Application: The main purpose of cold-rolled oriented silicon steel strip is for transformer manufacturing.Full process cold rolled non oriented silicon steel coating: The surface of the full process cold rolled silicon steel is coated with a semi transparent insulation coating, which has different codes in different standards. Taking Baosteel‘s Q/BQB 480 2014 as an example: